The digital factory smoothly undertakes the construction period data, constructs the "digital twin" of the real factory, and provides the data base for the intelligent operation of the digital factory.
Based on the LOT platform, system data such as energy consumption, DCS, F&CS and video monitoring are integrated to realize production management, decision-making support and efficient operation.
Online process management and electronic data management are implemented to realize the accumulation and convenient acquisition of digital resources, ensuring the accuracy and timeliness of data.
The early warning mode monitors the plant area, while the emergency mode provides emergency decision-making command, both of which complement each other and promote the emergency response mode in coordination.
The system provides an emergency management system with closed-loop management of the full process covering prior prevention, in-process disposal and post-event summary, to ensure comprehensive monitoring and timely early warning of workers and various risks, and to provide timely, comprehensive and accurate data support for emergency decision-making.
Closed-loop management is carried out for the distribution, registration and handling of hidden dangers, and the early warning index data is automatically collected, and then is calculated and analyzed according to the early warning calculation mechanism to obtain the early warning index curve graph of safety production and early warning report, so as to realize the statistical analysis of the key index data.
Business flow engine is built to realize business simulation and process simulation, including working condition simulation and verification, compressor simulation, dehydration unit simulation, remote diagnosis of compressor, gas well production performance analysis, etc., to find abnormal business operation as early as possible, to simulate and verify risk operation, and to reduce production operation risk.
Data management of various equipment construction process, site photos, maintenance records, spare parts, equipment mechanism, remote detection, fault diagnosis, etc. is conducted to realize one-stop information query based on 3D model entity, and to improve the efficiency of data query and call, and to improve the whole equipment life cycle management.
Based on the visual scene and data of the 3D digital factory, the factory energy consumption is measured, monitored and managed, and the LOT energy consumption management system is integrated, to implement fine measurement, real-time monitoring, intelligent processing and dynamic management and control of various energy consumption.
The integration of production and operation management in large-scale plant area can be realized through digital base in combination with LOT application, enabling decision makers to obtain information about real-time production data, 3D factory roaming, factory intelligent patrol inspection and remote transmission of external AR video in one-stop way, so as to improve the efficiency of comprehensive dispatching and command.
Based on the digital plant system of oilfield condensate gas and light hydrocarbon recycling project, integrated management of construction and operation, visualization of virtual training, collaboration of production management, accuracy of management process and intellectualization of decision support are achieved, to continuously improve the labor production efficiency and satisfying internal demands of quality improvement and efficiency enhancement.